Production & Delivery Management
Autonomous Production Operations for Manufacturing Enterprises
Kovant agents plan capacity, schedule production, manage maintenance, and monitor quality across your manufacturing operations, replacing static plans and reactive firefighting with autonomous, data-driven execution.
Capacity Planning
Constraint-Aware Capacity Modelling Agents evaluate machine capabilities, labor availability, shift schedules, and material supply simultaneously to generate capacity plans that reflect actual operational limits, updating continuously as conditions change rather than relying on static monthly reviews.
Demand-Driven Scenario Planning Agents analyze historical production data, forward order books, and market signals to simulate capacity scenarios, identifying where and when constraints will emerge and recommending resource or scheduling adjustments before bottlenecks materialize.
Bottleneck Detection and Load Rebalancing Agents continuously monitor utilization rates across lines and workcenters, detecting emerging imbalances and recommending production load shifts, overtime triggers, or subcontracting actions to maintain throughput targets.
Capacity Variance Tracking Agents track planned versus actual utilization per line, shift, and SKU, flagging systematic variances between forecasted and realized output and surfacing root causes for planner review.
Maintenance Management
Condition-Based Maintenance Scheduling and Work Order GenerationAgents build rolling maintenance schedules from asset health signals, OEM intervals, warranty terms, and production commitments, automatically generating work orders when health scores cross defined thresholds and linking each to required skills, parts, tools, and estimated duration.
Technician Assignment and Schedule Re-optimization Agents match maintenance tasks to qualified technicians based on certifications, shift schedules, and current workload, continuously reshuffling assignments as jobs run long, priorities shift, or emergencies emerge across the plant floor.
Spare Parts Planning and ReplenishmentAgents analyze upcoming maintenance schedules, failure history, and supplier lead times to project parts requirements, triggering procurement before stock-outs occur and cross-referencing active equipment BOMs against storeroom holdings to surface gaps and obsolete inventory.
Key Capabilities
Constraint-Aware Capacity Planning and Production Scheduling
Agents evaluate machine availability, labor capacity, material readiness, and customer delivery windows simultaneously to generate and sequence production schedules, grouping runs to minimize changeover time and reoptimizing automatically when breakdowns, material delays, or order revisions occur.
Real-Time Bottleneck Detection and WIP Monitoring
Agents continuously track utilization rates, work-in-progress levels, and lead times across all lines and workcenters, flagging queue imbalances, capacity variances, and emerging constraints before they compound into delivery failures or throughput losses.
Condition-Based Maintenance Scheduling and Parts Forecasting
Agents build rolling maintenance schedules from asset health signals, OEM intervals, and production commitments, automatically generating work orders linked to required skills, parts, and tools, while forecasting parts demand against active maintenance plans to prevent stock-outs and unplanned downtime.
Process Quality Monitoring, Defect Traceability, and Compliance Tracking
Agents monitor production parameters against control limits in real time, trace defect patterns across batches, supplier inputs, and equipment performance data, and track quality obligations across regulatory and internal frameworks, producing audit-ready records on demand.
Yes, Kovant is built for enterprise grade security and is ISO 27001 certified.
Kovant customers have the option to fully deploy our technology in their own cloud tenant and have fully control on their own data. Alternatively Kovant, create dedicated environments in the customers region of choice to protect their data.
Traditional automation tools automate individual tasks; they follow scripted rules and break when something unexpected happens. Kovant automates entire operations by deploying AI agents as digital employees with defined roles, policies, and performance targets who handle variation, communicate through your existing tools, and escalate only true exceptions to humans; delivering a fully running operation in 8 weeks, not months of scripting.